What are the advantages of choosing EPRO for the manufacture of medical parts?

Mechanical Industry Blueprint

Analyzing designs interactively

Save time and money by making critical design adjustments based on design for manufacturability (DFM) feedback. DFM feedback is especially important for medical parts manufacturing, since it helps ensure that parts are manufactured efficiently and meet quality standards.

Group Training on Tools

Production Tooling for Bridges

 

Utilize affordable bridge tooling to validate design and market before investing in more expensive tools. For medical parts making, affordable bridge tooling allows testing and validation of designs before committing to expensive production tooling, allowing for early adjustments and improvements.

Industrial machines tools

Technologically agnostic

 

With our manufacturing technologies, we can pair your parts with the right process and equipment no matter what your project requirements are. The precision and accuracy of the manufacturing process ensures that medical parts meet the strict quality standards of the industry.

Dental Instruments arranged

Materials used in medicine

We offer high-temperature plastics, medical-grade silicone rubber, 3D-printed microfluidics, and hundreds of other plastics, metals, and elastomerics. Materials like these are commonly used in the manufacture of medical parts because they are biocompatible, durable, and sterilizable. Medical equipment and devices are safe and effective.

Solutions for prototyping and production in the medical industry

Providing reliable new product development solutions for the medical industry. We offer unique prototyping and production solutions that meet the unique requirements of the medical industry, ensuring that new products can be developed and manufactured accurately. Get expertly engineered custom prototypes and production parts with outstanding performance and durability. Developing and manufacturing reliable medical products is easy with us. We offer solutions at various stages of the manufacturing process to meet your needs.

Prototyping

A prototype is essential for testing usability, functionality, and scalability. Also, prototypes are useful for testing design concepts and gathering feedback. Before the product is manufactured, you should test your designs, make iterations, and create prototypes.

Prototyping
Prototyping

At this stage, prototypes will be created based on your product's requirements. Parts like the final product will be made with low-cost materials. Test prototypes for functionality, performance, and reliability. By examining specifications metrics and functional testing, we can identify potential design flaws. Our advanced technologies allow us to deliver prototypes quickly.

 

  • Design and material iteration in a rapid manner
  • Complex Geometry Prototypes
  • Comparison of models with final products
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Engineering Validation and Testing (EVT)

Create precise functional prototypes quickly and easily to meet all performance requirements. Before the product enters production, EVT helps identify potential issues. It ensures cost-effectiveness, quality, and reliability.

Engineering Validation and Testing (EVT)
EVT

You can easily identify all design risks with our functional prototypes. It saves time and money in the long run. You can test your product's usability with our prototypes. Lastly, our prototypes are scalable, so you can quickly customize them. It may take several iterations to meet all functional requirements.

 

  • Manufacturing precision parts
  • Support for reliable design and engineering
  • Designing with optimized material properties
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Design Validation and Testing (DVT)

A wide range of materials and surface finishes are available for testing part functionality, performance, and appearance. Get detailed results by using DVT's advanced capabilities. Make sure your parts are reliable and durable by testing them with DVT.

Design Validation and Testing (DVT)
DVT

Analyzing the final appearance and feel of the component is the purpose of this stage of production. A design error or defect is checked at this stage. Safety standards and requirements are also tested.For consumer and market testing, we create parts with end-use functionalities.

 

  • Testing of high-quality parts for consumers and markets
  • Validation of performance and appearance
  • A durable and high-quality finish on the surface
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Production Validation and Testing (PVT)

Make sure your design is ready for full-scale production with production-grade manufacturing capabilities and advanced quality control. PVT ensures that your product meets all quality requirements and standards. A reliable design can also be reproduced consistently. Additionally, PVT ensures that the production process is efficient and scalable.

Production Validation and Testing (PVT)
PVT

Make sure your production goals are met during DVT. Testing the design's performance and capability is crucial. Using the results can also help identify failures and issues before they become costly. During this stage, we will set up the supply chain and solidify manufacturing processes. The following steps can help you test and optimize your design.

 

  • Delivery of high-quality production parts in a timely manner
  • Process verification for manufacturing
  • Tooling for low-volume production
  • Check the functionality of production-ready parts
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Mass Production

Test products before mass producing end-use components. Rapid product delivery with precise quality requirements. Automated production processes ensure accuracy and speed. Operational costs are reduced while quality standards are maintained. Utilize the latest technologies to stay ahead.

Mass Production
Mass Production

With our advanced manufacturing process and engineering expertise, we can produce your parts. Our top priority is providing high-quality parts at low prices. We test our processes thoroughly to ensure accuracy. Low costs and lead times are achieved by our professional technicians. With our engineering expertise, we guarantee the highest quality parts and service.

 

  • Customized end-use parts of the highest quality
  • Precision machined parts require tight tolerances
  • Improved Surface Requirements through Secondary Operations
  • Controlling and inspecting quality rigourously
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Industrial CNC metal machining by vertical mill

Rapid Prototyping

 

Print prototypes or organ scans in 3D to preview before medical procedures or produce prototypes in production-grade materials for functional and regulatory testing. We provide precision and accuracy in producing vital medical components, whether you need prototypes for functional and regulatory testing or want to preview medical procedures through 3D printing.

For rapid prototyping Assist
low volume production

Produced in low volumes

 

You can streamline your supply chain before and after products are launched by getting low-volume production parts in as little as one day. A steady supply of medical parts is essential for healthcare providers and patients in need since low-volume production allows for quick, efficient production of essential medical devices and components.

 

For low volume production Assist
mass production-injection

Mass Production

 

From Prototype to Volume Production of medical parts, with advance manufacturing capabilities. We’re dedicated to ensuring your products achieve high quality and performance requirements at lower cost and faster delivery times. 

 

 

 

For rapid prototyping Assist

      Available Quality

      Documentation

Task Complete IconCoC                      Task Complete IconMaterial Test Reports

Task Complete IconFAI                        Task Complete IconMaterial Certifications

Task Complete IconCMM                    Task Complete IconRoHS

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You ideally want a precision machined part supplier who can meet both accuracy and precision requirements so you can make sure your parts are consistent and meet your design intent.

Medicinal parts applications

As healthcare system procurement processes evolve, we have a deep understanding of the forces that shape your business. To stay competitive in a rapidly changing landscape and navigate complex regulations and compliance requirements effectively, it is essential for the medical industry to understand these forces. Our expertise can help you stay ahead of the curve and remain a leader in the medical field.

If you’re looking for a contract manufacturer that offers deep engineering expertise in your industry, speed and adaptability, EPRO can help you accelerate your new product innovation, prototyping and production programs.

  • Prototypes
  • Anatomical models
  • Replacement parts
  • Surgical instruments
  • MRI and X-Ray components
  • Monitoring equipment components
  • Tables and panels
  • Medical carts
  • Physiotherapy apparatuses
  • Electronic equipment components
  • Prostheses
  • Biotechnology components
  • Respiratory devices
  • Diagnosis equipment
  • Ultrasonic equipment
  • Care equipment
  • Enclosures and housings
  • Implantable prototypes
  • Prosthetic components
  • Microfluidics
  • Wearables
  • Cartridges
  • Handheld devices
  • Surgical instruments
  • Medical testing devices
  • Medical delivery systems
  • Ventilators
  • UV sanitation components
  • FDA Class 1 and 2 devices
  • Surgical robotics
  • UV sanitation robots
  • Personal wellness devices
  • Non-invasive medical components
  • Medical delivery systems
  • Medical testing devices
  • Prosthetic devices
  • Medical delivery systems

What is the scope of our services?

  • Companies that manufacture medical devices
  • The healthcare industry
  • Biological sciences
  • Companies involved in biotechnology
  • Companies that manufacture pharmaceuticals
  • Suppliers of diagnostic equipment
  • Instrument manufacturers for surgery and medicine
  • Manufacturers and suppliers of surgical appliances
  • A hospital’s operator
DNA Genetic Engineering

EPRO offers wide range of manufacturing processes for Medical prototypes and production parts.

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Medical Manufacturing Capabilities

5axis cnc milling

CNC Machining

Creating intricate medical device components with precision and accuracy.        

See Our CNC Machining Services

Plastic injection metal mold production from manufacture by high precision and quality cnc machining

Injection Molding

Manufacturing high-quality plastic components for medical equipment and devices.

See Our Injection Molding Services

3D printing

3D Printing

Prototyping customized medical implants and prosthetics for personalized patient care.  

See Our 3D Printing Services

plastic rubber

liquid silicone rubber molding

Producing flexible and biocompatible medical devices and seals for healthcare applications.

See Our Liquid Silicome Rubber Molding Services

Materials for medical manufacturing

The materials we use in all our manufacturing processes offer a wide range of possibilities. Materials we use in the medical industry are specially designed and tested to ensure their safety, durability, and compatibility with various medical devices and equipment. Consequently, our products are reliable, safe, and of the highest quality. Here are a few of the most popular material choices for medical parts projects.

MaterialBest technologiesBenefitsExample parts
Material SteelStainless SteelCNC machining, sheet metalStrong, corrosion-resistant, sterilizable, range of gradesSurgical instruments, Heat exchangers, pumps, tubing
Material TitaniumTitaniumCNC machining, SLM 3D printingLightweight, temperature-resistantEngine valves, axle shafts, pipes, nuclear waste storage, pumps, turbines
Material PCPCCNC machining, injection moldingImpact-resistant, sterilizable, transparentDrug delivery devices, clear fluid management devices
Material PEEKPEEKCNC machining, injection moldingStrong, sterilizable, chemically resistant, temperature-resistantImplants, turbine blade supports, solar panels, housings
Material Silicone Seal tubes partsSiliconeLiquid silicone injection moldingDurable, flexible, biocompatible, inertSeals, cover assemblies, Fluid management devices, respiratory devices

Finishes suitable for the medical industry

Surface finishes at high levels are available from us in a wide variety. For the medical industry, antimicrobial coatings can help prevent the growth of bacteria, as well as smooth, easy-to-clean surfaces that minimize contamination risks. Below are some common finishing options. We would be happy to assist you with any additional requirements you may have. For custom parts in the medical industry, there are more finish options.

NameApplicable toFeatureColorThickness
Surface Treatment As-machinedAs machinedMetals & PlasticsTool marks visibleN/AN/A
Surface Treatment PolishedPolishingMetals & PlasticsBrushed & gloss mirror surfaceN/A0.02-0.05mm removed
Surface Treatment SandblastedSand, Bead BlastedMetals & Plasticsmatt or satin surfaceN/AN/A
Surface Treatment PaintingPaintingMetals & PlasticsMatt, gloss, texturecolors can be matched as needed0.05mm to 0.1mm
Surface Treatment Powder CoatingPowder coatingMetalsMatt, Gloss & Texturecolors can be matched as needed0.05mm to 0.15mm
Surface Treatment Anodized-3AnodizationAluminumTool marks visible, Smooth, Matt & Glosscolors can be matched as needed0.002mm to 0.04mm
Surface Treatment E-CoatingE-CoatingMetalsMatt & GlossBlack0.015mm to 0.035mm
Surface Treatment Nickel PlatingNickel PlatingMetalGlossSilver0.004mm to 0.05mm
Surface Treatment chromed platingChromed PlatingMetals & PlasticsSatin & GlossSilver0.001mm to 0.3mm
Surface Treatment Zinc platingZinc PlatingMetalsGlossSilver & Black0.005mm to 0.2mm
Surface Treatment Chromate Conversion CoatingChromate Conversion CoatingAluminumTool marks visible, Smooth and MattClear/ slight yellow tint0.25-1 um

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Check out our incredible line of well-functioning 5-axis machining centers ranging from the best 5-axis horizontal machining center to top-notch vertical machining centers. These are ideal facilities for manufacturing components for various industries. We combine advanced technologies with skilled technicians to deliver results to suit your needs perfectly.

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Gallery Of Medical Parts

Check out our display of Sheet Metal Parts. At EPRO, you can confidently get the best Sheet Metal parts!